Milling tools from PFERD TOOLS for robot uses impress thanks to the extremely high quality standards of the manufacturing process as well as their high performance and wear resistance.
The result: Significant process cost reductions and process chain optimization.
From standard applications to the machining of demanding materials, PFERD TOOLS has an application-optimized product range for milling in robot-guided applications.
Chamfering and deburring
Chamfering and deburring are among the most common robot-guided cutting applications.
Our burr geometries have been specially developed for robot use. They feature a high-quality HICOAT HC-FEP coating and set new standards for efficiency in your robot-based applications thanks to their innovative combination of multiple burr shapes.
Advantages:
- Chamfering and deburring in a single operation.
- Reduced programming effort due to fewer tool changes.
- High-quality HICOAT HC-FEP coating for high hardness and wear resistance.
Special shape KZW
Burrs with the special shape KZW combine the advantages and diverse application possibilities of the conical counterbore, cylindrical and inverted cone shapes in one burr.
PFERD TOOLS offers tungsten carbide burrs with the special shape KZW with the universal cut 3 as well as with the MICRO high-performance cut. Both versions have the high-quality HICOAT HC-FEP coating
MICRO high-performance cut with HICOAT HC-FEP coating
- Processing of almost all materials up to 68 HRC.
- High surface quality.
Universal cut 3 with HICOAT HC-FEP coating
- High stock removal on steel, cast iron, stainless steel (INOX) as well as nickel-based and titanium alloys.
- Good surfaces.
Special shape KSK-WKN
The special shape KSK-WKN combines a conical counterbore with an inverted cone.
The conical counterbore shape enables countersinking of small holes as well as deburring on both sides in a single operation.
PFERD TOOLS offers tungsten carbide burrs with the special shape KSK-WKN with the universal cut 3 as well as with the universal cut 5. Both types have the high-quality HICOAT HC-FEP coating
Universal cut 3 with HICOAT HC-FEP coating
- High stock removal on steel, cast iron, stainless steel (INOX) as well as nickel-based and titanium alloys.
- Good surfaces.
Universal cut 5 with HICOAT HC-FEP coating
- Fine cutting of steel, cast iron, stainless steel (INOX) and high-temperature-resistant materials such as nickel-based and cobalt-based alloys.
- Good surfaces.
Cleaning
The finishing of cast components in foundries is a particularly labour-intensive and cost-intensive work step. Tool solutions that enable the automation of complex mechanical processing tasks (e.g. cleaning castings) therefore make a significant contribution to process optimization.
PFERD TOOLS has developed milling tools that are optimally adapted to the requirements of robot-guided finishing due to their special geometry their long tool life and their exact contour guidance.
Cylindrical shape ZYA with ball bearing (KGL)
The ball bearing of the cylindrical burr ensures optimal contour guidance and protects the workpiece from damage during the milling process.
PFERD TOOLS offers tungsten carbide burrs with cylindrical shape ZYA KGL with the universal cut 4, ALU high-performance cut as well as the MICRO high-performance cut. All types have a high-quality HICOAT coating.
Universal cut 4 with HICOAT HC-FEP coating
- Cutting of stainless steel (INOX), steel and high-temperature-resistant materials such as nickel-based and cobalt-based alloys.
- High stock removal with short chips and good surfaces.
ALU high-performance cut with HICOAT HC-NFE coating
- High cutting performance on aluminium and aluminium alloys, non-ferrous metals and plastics.
- High-quality HICOAT HC-NFE coating for long-chipping and lubricating aluminium alloys and non-ferrous metals.
MICRO high-performance cut with HICOAT HC-FEP coating
- Processing of almost all materials up to 68 HRC.
- High surface quality.
Aluminium cutting
Automated production processes when working with aluminium components place high demands on tool life and cutting performance.
Thanks to their material-specific geometry combined with high-quality coatings, our milling tools for robot-guided aluminium cutting are the first choice for cost-efficient cutting of aluminium alloys and non-ferrous metals.
Special shape SKM-ZYA
The combination of a conical pointed and cylindrical shape enables optimum chamfering and deburring.
Due to their narrow, tapered shape, the burrs are also suitable for cutting narrow contours
Advantages:
- ALU cut for extremely high stock removal rate on aluminium alloys and non-ferrous metals.
- HC-NFE coating prevents material adhesion when working on long-chipping and lubricating non-ferrous metals.
ALUMASTER HSD-R RS High Speed Disc
Our special tool for cutting aluminium materials is now also available in a particularly robust design specially developed for robot-guided use. The three types with a diameter range from 50 to 150 mm cover a wide range of applications in industrial environments.
Advantages:
- Design optimized for robot-guided use.
- Exceptionally high stock removal rate on aluminium materials.
- Suitable for radial cutting as well as for use on surfaces.
High Speed Torus Cutter HSC-T 20
The High Speed Torus Cutter is a unique tool for use on robots with an extremely high cutting performance. Due to its small design, the High Speed Torus Cutter is the ideal tool for cutting in hard-to-reach areas and on intricate components such as grooves, pockets and tight radii and contours.
- Exceptionally high stock removal rate on aluminium materials.
- Available with 8mm and Depo/M10 mount.
Customized special solutions
We are also happy to develop custom-made products for your robot applications. PFERD TOOLS has a long tradition of developing tools for use with robots. In-house research and development and experienced application engineers have already optimized numerous robot applications worldwide.